Tuesday 7 February 2012

Integrated Circuits (Chips)

Integrated Circuits (Chips)



Integrated Circuits are usually called ICs or chips. They are complex circuits which have been etched onto tiny chips of semiconductor (silicon). The chip is packaged in a plastic holder with pins spaced on a 0.1" (2.54mm) grid which will fit the holes on stripboard and breadboards. Very fine wires inside the package link the chip to the pins.
IC pin numbers

Pin numbers

The pins are numbered anti-clockwise around the IC (chip) starting near the notch or dot. The diagram shows the numbering for 8-pin and 14-pin ICs, but the principle is the same for all sizes.

IC holders (DIL sockets)

IC holder (DIL socket) ICs (chips) are easily damaged by heat when soldering and their short pins cannot be protected with a heat sink. Instead we use an IC holder, strictly called a DIL socket (DIL = Dual In-Line), which can be safely soldered onto the circuit board. The IC is pushed into the holder when all soldering is complete. IC holders are only needed when soldering so they are not used on breadboards.
Commercially produced circuit boards often have ICs soldered directly to the board without an IC holder, usually this is done by a machine which is able to work very quickly. Please don't attempt to do this yourself because you are likely to destroy the IC and it will be difficult to remove without damage by de-soldering.

Removing an IC from its holder

If you need to remove an IC it can be gently prised out of the holder with a small flat-blade screwdriver. Carefully lever up each end by inserting the screwdriver blade between the IC and its holder and gently twisting the screwdriver. Take care to start lifting at both ends before you attempt to remove the IC, otherwise you will bend and possibly break the pins.

Static precautions

Antistatic bags for ICs
Antistatic bags for ICs
Photograph © Rapid Electronics
Many ICs are static sensitive and can be damaged when you touch them because your body may have become charged with static electricity, from your clothes for example. Static sensitive ICs will be supplied in antistatic packaging with a warning label and they should be left in this packaging until you are ready to use them. It is usually adequate to earth your hands by touching a metal water pipe or window frame before handling the IC but for the more sensitive (and expensive!) ICs special equipment is available, including earthed wrist straps and earthed work surfaces. You can make an earthed work surface with a sheet of aluminium kitchen foil and using a crocodile clip to connect the foil to a metal water pipe or window frame with a 10kohm resistor in series.


Datasheets

PDF files
To view and print PDF files you need an Acrobat Reader which may be downloaded free for Windows, Mac, RISC OS, or UNIX/Linux computers. If you are not sure which type of computer you have it is probably Windows.
Datasheets are available for most ICs giving detailed information about their ratings and functions. In some cases example circuits are shown. The large amount of information with symbols and abbreviations can make datasheets seem overwhelming to a beginner, but they are worth reading as you become more confident because they contain a great deal of useful information for more experienced users designing and testing circuits. Datasheets are available as PDF files from:


sinking and sourcing current

Sinking and sourcing current

IC outputs are often said to 'sink' or 'source' current. The terms refer to the direction of the current at the IC's output. If the IC is sinking current it is flowing into the output. This means that a device connected between the positive supply (+Vs) and the IC output will be switched on when the output is low (0V).
If the IC is sourcing current it is flowing out of the output. This means that a device connected between the IC output and the negative supply (0V) will be switched on when the output is high (+Vs).
It is possible to connect two devices to an IC output so that one is on when the output is low and the other is on when the output is high. This arrangement is used in the Level Crossing project to make the red LEDs flash alternately.
The maximum sinking and sourcing currents for an IC output are usually the same but there are some exceptions, for example 74LS TTL logic ICs can sink up to 16mA but only source 2mA.


Using diodes to combine outputs

using diodes to combine outputs The outputs of ICs must never be directly connected together. However, diodes can be used to combine two or more digital (high/low) outputs from an IC such as a counter. This can be a useful way of producing simple logic functions without using logic gates! The diagram shows two ways of combining outputs using diodes. The diodes must be capable of passing the output current. 1N4148 signal diodes are suitable for low current devices such as LEDs.
For example the outputs Q0 - Q9 of a 4017 1-of-10 counter go high in turn. Using diodes to combine the 2nd (Q1) and 4th (Q3) outputs as shown in the bottom diagram will make the LED flash twice followed by a longer gap. The diodes are performing the function of an OR gate.
Example projects: Traffic Light | Dice | Model Lighthouse


555 and 556 pins

The 555 and 556 Timers

The 8-pin 555 timer IC is used in many projects, a popular version is the NE555. Most circuits will just specify '555 timer IC' and the NE555 is suitable for these. The 555 output (pin 3) can sink and source up to 200mA. This is more than most ICs and it is sufficient to supply LEDs, relay coils and low current lamps. To switch larger currents you can connect a transistor. The 556 is a dual version of the 555 housed in a 14-pin package. The two timers (A and B) share the same power supply pins.
Low power versions of the 555 are made, such as the ICM7555, but these should only be used when specified (to increase battery life) because their maximum output current of about 20mA (with 9V supply) is too low for many standard 555 circuits. The ICM7555 has the same pin arrangement as a standard 555.
For further information please see the page on 555 and 556 timer circuits.


Logic ICs (chips)

Logic ICs process digital signals and there are many devices, including logic gates, flip-flops, shift registers, counters and display drivers. They can be split into two groups according to their pin arrangements: the 4000 series and the 74 series which consists of various families such as the 74HC, 74HCT and 74LS. For most new projects the 74HC family is the best choice. The older 4000 series is the only family which works with a supply voltage of more than 6V. The 74LS and 74HCT families require a 5V supply so they are not convenient for battery operation.
The table below summarises the important properties of the most popular logic families:

Property 4000 Series 74 Series
74HC
74 Series
74HCT
74 Series
74LS
Technology CMOS High-speed CMOS High-speed CMOS
TTL compatible
TTL Low-power Schottky
Power Supply 3 to 15V 2 to 6V 5V ±0.5V 5V ±0.25V
Inputs Very high impedance. Unused inputs must be connected to +Vs or 0V. Inputs cannot be reliably driven by 74LS outputs unless a 'pull-up' resistor is used (see below). Very high impedance. Unused inputs must be connected to +Vs or 0V. Compatible with 74LS (TTL) outputs. 'Float' high to logic 1 if unconnected. 1mA must be drawn out to hold them at logic 0.
Outputs Can sink and source about 5mA (10mA with 9V supply), enough to light an LED. To switch larger currents use a transistor. Can sink and source about 20mA, enough to light an LED. To switch larger currents use a transistor. Can sink and source about 20mA, enough to light an LED. To switch larger currents use a transistor. Can sink up to 16mA (enough to light an LED), but source only about 2mA. To switch larger currents use a transistor.
Fan-out One output can drive up to 50 CMOS, 74HC or 74HCT inputs, but only one 74LS input. One output can drive up to 50 CMOS, 74HC or 74HCT inputs, but only 10 74LS inputs. One output can drive up to 10 74LS inputs or 50 74HCT inputs.
Maximum Frequency about 1MHz about 25MHz about 25MHz about 35MHz
Power consumption
of the IC itself
A few µW. A few µW. A few µW. A few mW.


using a pull-up resistor
Driving 4000 or 74HC inputs from a
74LS output using a pull-up resistor.

Mixing Logic Families

It is best to build a circuit using just one logic family, but if necessary the different families may be mixed providing the power supply is suitable for all of them. For example mixing 4000 and 74HC requires the power supply to be in the range 3 to 6V. A circuit which includes 74LS or 74HCT ICs must have a 5V supply. A 74LS output cannot reliably drive a 4000 or 74HC input unless a 'pull-up' resistor of 2.2kohm is connected between the +5V supply and the input to correct the slightly different logic voltage ranges used.
Note that a 4000 series output can drive only one 74LS input.



 

4000 Series CMOS

This family of logic ICs is numbered from 4000 onwards, and from 4500 onwards. They have a B at the end of the number (e.g. 4001B) which refers to an improved design introduced some years ago. Most of them are in 14-pin or 16-pin packages. They use CMOS circuitry which means they use very little power and can tolerate a wide range of power supply voltages (3 to 15V) making them ideal for battery powered projects. CMOS is pronounced 'see-moss' and stands for Complementary Metal Oxide Semiconductor. However the CMOS circuitry also means that they are static sensitive. Touching a pin while charged with static electricity (from your clothes for example) may damage the IC. In fact most ICs in regular use are quite tolerant and earthing your hands by touching a metal water pipe or window frame before handling them will be adequate. ICs should be left in their protective packaging until you are ready to use them. For the more sensitive (and expensive!) ICs special equipment is available, including earthed wrist straps and earthed work surfaces.
For further information, including pin connections, please use the quick links on the right or go to 4000 Series ICs.


74 Series: 74LS, 74HC and 74HCT

There are several families of logic ICs numbered from 74xx00 onwards with letters (xx) in the middle of the number to indicate the type of circuitry, eg 74LS00 and 74HC00. The original family (now obsolete) had no letters, eg 7400. The 74LS (Low-power Schottky) family (like the original) uses TTL (Transistor-Transistor Logic) circuitry which is fast but requires more power than later families.
The 74HC family has High-speed CMOS circuitry, combining the speed of TTL with the very low power consumption of the 4000 series. They are CMOS ICs with the same pin arrangements as the older 74LS family. Note that 74HC inputs cannot be reliably driven by 74LS outputs because the voltage ranges used for logic 0 are not quite compatible, use 74HCT instead.
The 74HCT family is a special version of 74HC with 74LS TTL-compatible inputs so 74HCT can be safely mixed with 74LS in the same system. In fact 74HCT can be used as low-power direct replacements for the older 74LS ICs in most circuits. The minor disadvantage of 74HCT is a lower immunity to noise, but this is unlikely to be a problem in most situations.
Beware that the 74 series is often still called the 'TTL series' even though the latest ICs do not use TTL!


The CMOS circuitry used in the 74HC and 74HCT series ICs means that they are static sensitive. Touching a pin while charged with static electricity (from your clothes for example) may damage the IC. In fact most ICs in regular use are quite tolerant and earthing your hands by touching a metal water pipe or window frame before handling them will be adequate. ICs should be left in their protective packaging until you are ready to use them.


PIC microcontrollers

A PIC is a Programmable Integrated Circuit microcontroller, a 'computer-on-a-chip'. They have a processor and memory to run a program responding to inputs and controlling outputs, so they can easily achieve complex functions which would require several conventional ICs.
PICAXE
www.picaxe.co.uk
Programming a PIC microcontroller may seem daunting to a beginner but there are a number of systems designed to make this easy. The PICAXE system is an excellent example because it uses a standard computer to program (and re-program) the PICs; no specialist equipment is required other than a low-cost download lead. Programs can be written in a simple version of BASIC or using a flowchart. The PICAXE programming software and extensive documentation is available to download free of charge, making the system ideal for education and users at home.

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